Processes
PUNCHING
SHEARING
MARKING
XP SERIES: CNC PUNCHING AND HYDRAULIC SHEARING
XP range of angle processing lines represents a real breakthrough in the transmission towers field: these brand new lines is our response to an always more demanding world in which fabricators have to face with very hard schedules with high productivity and high accuracy requirements.
Features
PUNCHING UNITS
Super fast punching operations on one, two or three diameters per flange, ensured by the new hydraulic power pack. Each punching unit has its own cylinder and independent positioning system for faster pre-positioning.
SHEARING UNIT
Faster single cut shearing unit, whose force and speed are automatically adjusted by the CNC according to the material size being processed.
MARKING UNIT
Marking of pieces is possible thanks to the rotating disc marking unit or to the classic drawer-type marking device.
NEW GENERATION HYDRAULIC POWER PACK
Hydraulic power pack of new concept, allowing the automatic CNC controlled adjustment of the working units pressure to optimize each operation.
FAST ANGLE FEEDING SYSTEM
Improved, high speed and precise carriage with pincher system to feed bars at 120 mt/min.
FASTER MATERIAL POSITIONING
The XP lines are equipped with a brand new hold-down system which constantly keep contact with the material even during positioning.
BAR LENGTH DETECTION
Thanks to a laser device positioned on the infeed rollerway it is possible to exactly detect the bar length and position.
ROTATING LOADING SYSTEM
Special system with V-shaped supports for the automatic loading of the angles onto the infeed idle rolls conveyor.
CROSS TRANSFER SYSTEM
All our lines can be configured with infeed and outfeed cross transfer tables to allow automatic loading/unloading of bars and processed pieces.
Advantages
- Highly precise and accurate processing specifically required in the transmission towers field.
- Extreme robustness to face challenging work schedule in extreme weather conditions.
- High performance hydraulic power units to better compete in an always more productive environment.
- Remote diagnosis is possible through a network connection that allows our service team to perform routine checks.
Tech Specs
| CNC PUNCHING AND SHEARING LINE FOR ANGLES – XP | XP10T2 | XP10T4 | XP12T4 | XP12T6 | XP16T4 | XP16T6 |
| Min. angle size (410 N/mm²) [mm] | 30x30x3 | 30x30x3 | 30x30x3 | 30x30x3 | 40x40x4 | 40x40x4 |
| Max. angle size (410 N/mm²) [mm] | 100x100x10 | 100x100x10 | 120x120x13 | 120x120x13 | 160x160x19 | 160x160x19 |
| Diameter per flange [no.] | 1 | 2 | 2 | 3 | 2 | 3 |
| Punching force [kN] | 500 | 500 | 650 | 650 | 800 | 800 |
| Max. punching diameter [mm] | 32 | 32 | 32 | 32 | 32 | 32 |
| Shearing force [kN] | 1000 | 1000 | 1800 | 1800 | 2200 | 2200 |
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